Manufacturing
Technical
Skills
Skill
Index
All
81
skills
in
one
list
—
grouped
breakdowns
follow
below
.
1.
CNC
Milling
&
Turning
2.
Manual
Machining
(
Lathe
,
Mill
,
Grinder
)
3.
EDM
—
Wire
&
Sinker
4.
Tool
&
Die
Making
5.
Surface
&
Cylindrical
Grinding
6.
Deburring
&
Surface
Finishing
7.
MIG
/
TIG
/
Stick
Welding
8.
Robotic
Welding
Cells
9.
Laser
&
Plasma
Cutting
10.
Press
Brake
&
Turret
Punch
11.
Tube
Bending
&
Orbital
Welding
12.
Structural
Layout
&
Fixture
Building
13.
Manual
&
Semi
-
Automated
Assembly
14.
Line
Balancing
&
Takt
Time
15.
Torque
&
Fastening
Controls
16.
Kitting
&
Sub
-
Assembly
17.
Cleanroom
&
ESD
Assembly
18.
Error
-
Proofing
(
Poka
-
Yoke
)
19.
GD
&
T
Interpretation
(
ASME
Y
14.5)
20.
Tolerance
Stack
-
Up
Analysis
21.
CMM
Programming
&
Operation
22.
Hand
Metrology
&
Gauging
23.
Vision
&
Optical
Inspection
24.
SPC
&
Process
Capability
25.
First
Article
Inspection
(
AS
9102)
26.
Non
-
Destructive
Testing
(
NDT
)
27.
Root
Cause
Analysis
(8
D
/ 5
Whys
)
28.
Measurement
Systems
Analysis
29.
ISO
9001:2015
30.
IATF
16949
31.
AS
9100
D
32.
ISO
13485 &
FDA
21
CFR
820
33.
PPAP
&
APQP
Documentation
34.
Internal
&
Supplier
Auditing
35.
GMP
/
cGMP
Manufacturing
36.
3
D
CAD
Modeling
37.
CAM
Programming
38.
PLM
/
PDM
&
BOM
Management
39.
Blueprint
&
Schematic
Reading
40.
Work
Instructions
,
SOPs
&
Routers
41.
Engineering
Change
(
ECN
/
ECO
)
42.
PLC
Programming
43.
HMI
&
SCADA
Development
44.
Industrial
Robot
Programming
45.
Machine
Vision
Integration
46.
Motion
Control
&
Servo
Systems
47.
Control
Panel
Build
&
Wiring
48.
Industrial
Networking
(
EtherNet
/
IP
,
Profinet
)
49.
Value
Stream
Mapping
50.
5
S
&
Visual
Management
51.
Kaizen
&
A
3
Problem
Solving
52.
SMED
/
Setup
Reduction
53.
Kanban
&
Pull
Systems
54.
Standard
Work
&
Time
Studies
55.
TPM
&
OEE
Improvement
56.
Six
Sigma
(
DMAIC
)
57.
Materials
Selection
&
Properties
58.
Heat
Treatment
&
Metallurgy
59.
Surface
Treatment
&
Plating
60.
Injection
Molding
&
Tooling
61.
Casting
&
Forging
Processes
62.
Additive
Manufacturing
63.
Composite
Fabrication
64.
Preventive
&
Predictive
Maintenance
65.
CMMS
&
Work
Order
Management
66.
Hydraulic
&
Pneumatic
Systems
67.
Mechanical
Troubleshooting
&
Rebuilds
68.
Vibration
Analysis
&
Thermography
69.
ERP
/
MRP
Transaction
Management
70.
Capacity
&
Production
Scheduling
71.
Inventory
&
Cycle
Counting
72.
Supplier
Quality
&
Development
73.
Cost
Estimation
&
Should
-
Cost
Analysis
74.
MES
&
Production
Traceability
75.
IIoT
&
Machine
Data
Acquisition
76.
Data
Analysis
&
Reporting
77.
Digital
Twin
&
Process
Simulation
78.
Machine
Safeguarding
&
Risk
Assessment
79.
Lockout
/
Tagout
(
LOTO
)
80.
Ergonomics
&
Human
Factors
81.
Environmental
Compliance
1 / 5
SKILLS
BY
CAT EGO RY
01
Machining
&
Metalworking
CNC
Milling
&
Turning
— 3-, 4-
and
5-
axis
setup
,
workholding
,
tool
offsets
,
feeds
and
speeds
,
in
-
process
inspection
.
Manual
Machining
—
Engine
lathe
,
vertical
mill
,
drill
press
and
surface
grinder
work
for
one
-
offs
,
tooling
and
repair
parts
.
EDM
—
Wire
&
Sinker
—
Burning
hardened
tool
steel
,
fine
-
feature
cavities
,
and
tight
-
tolerance
punch
and
die
details
.
Tool
&
Die
Making
—
Progressive
and
transfer
dies
,
jigs
,
fixtures
and
check
gauges
built
,
fitted
and
maintained
to
print
.
Surface
&
Cylindrical
Grinding
—
Flatness
,
parallelism
,
roundness
and
finish
control
on
hardened
or
precision
components
.
Deburring
&
Surface
Finishing
—
Hand
deburr
,
vibratory
and
tumble
finishing
,
edge
-
break
standards
and
cosmetic
surface
prep
.
02
Fabrication
&
Welding
MIG
/
TIG
/
Stick
Welding
—
Carbon
steel
,
stainless
and
aluminum
;
fit
-
up
,
joint
prep
and
weld
quality
consistent
with
AWS
practice
.
Robotic
Welding
Cells
—
Fixture
design
,
weld
program
teach
,
electrode
maintenance
,
and
nugget
or
peel
testing
.
Laser
&
Plasma
Cutting
—
Nesting
,
kerf
and
edge
quality
control
,
consumable
management
,
cut
-
chart
maintenance
.
Press
Brake
&
Turret
Punch
—
Bend
sequence
planning
,
tooling
selection
,
bend
allowance
and
flat
-
pattern
verification
.
Tube
Bending
&
Orbital
Welding
—
Mandrel
bending
,
bend
-
die
setup
,
and
sanitary
or
high
-
purity
tube
welding
.
Structural
Layout
&
Fixture
Building
—
Structural
drawing
interpretation
,
tack
-
and
-
square
,
weld
fixturing
for
repeatable
assemblies
.
03
Assembly
&
Production
Operations
Manual
&
Semi
-
Automated
Assembly
—
Build
to
work
instruction
,
sequence
control
,
in
-
station
verification
and
operator
sign
-
off
.
Line
Balancing
&
Takt
Time
—
Cycle
-
time
studies
,
station
content
balancing
,
WIP
limits
and
flow
design
.
Torque
&
Fastening
Controls
—
Calibrated
DC
tools
,
rundown
strategy
,
torque
auditing
and
fastener
traceability
.
Kitting
&
Sub
-
Assembly
—
BOM
verification
,
kit
staging
,
kanban
replenishment
and
line
-
side
presentation
.
Cleanroom
&
ESD
Assembly
—
ISO
Class
7–8
protocol
,
gowning
,
ESD
control
and
particulate
monitoring
.
Error
-
Proofing
(
Poka
-
Yoke
)
—
Detection
and
prevention
devices
,
sensor
-
based
verification
,
defect
containment
.
2 / 5
04
Quality
Assurance
&
Metrology
GD
&
T
Interpretation
(
ASME
Y
14.5)
—
Datum
schemes
,
MMC
/
LMC
modifiers
,
profile
and
position
tolerance
analysis
.
Tolerance
Stack
-
Up
Analysis
—
Worst
-
case
and
statistical
stack
-
ups
,
contributor
analysis
and
design
feedback
.
CMM
Programming
&
Operation
—
PC
-
DMIS
and
Calypso
programming
,
probe
qualification
,
alignment
and
reporting
.
Hand
Metrology
&
Gauging
—
Micrometers
,
calipers
,
height
gauges
,
pin
and
thread
gauges
,
gauge
calibration
control
.
Vision
&
Optical
Inspection
—
Vision
systems
,
optical
comparators
,
profile
measurement
and
automated
inspection
routines
.
SPC
&
Process
Capability
—
X
-
bar
/
R
and
attribute
charts
,
Cpk
/
Ppk
studies
,
control
plan
linkage
and
reaction
plans
.
First
Article
Inspection
(
AS
9102)
—
Full
FAI
reporting
,
ballooned
drawings
and
characteristic
accountability
.
Non
-
Destructive
Testing
(
NDT
)
—
Dye
penetrant
,
magnetic
particle
,
ultrasonic
and
radiographic
methods
;
certified
levels
.
Root
Cause
Analysis
(8
D
/ 5
Whys
)
—
Containment
,
fishbone
and
fault
-
tree
analysis
,
corrective
and
preventive
action
.
Measurement
Systems
Analysis
—
Gage
R
&
R
,
bias
and
linearity
studies
,
attribute
agreement
analysis
.
05
Standards
,
Compliance
&
Auditing
ISO
9001:2015
—
QMS
documentation
,
process
ownership
,
internal
audit
cycles
and
corrective
action
tracking
.
IATF
16949
—
Automotive
QMS
,
control
plans
,
PPAP
submissions
,
MSA
and
customer
-
specific
requirements
.
AS
9100
D
—
Aerospace
QMS
,
special
process
control
,
key
characteristic
management
and
requirement
flow
-
down
.
ISO
13485 &
FDA
21
CFR
820
—
Medical
device
manufacturing
,
device
history
records
,
process
validation
(
IQ
/
OQ
/
PQ
),
traceability
.
PPAP
&
APQP
Documentation
—
Submission
levels
1–5,
PFMEA
,
control
plans
and
run
-
at
-
rate
studies
.
Internal
&
Supplier
Auditing
—
Audit
planning
,
checklist
development
,
finding
classification
and
closure
verification
.
GMP
/
cGMP
Manufacturing
—
Batch
records
,
deviation
handling
,
cleaning
validation
and
hygiene
zoning
.
06
CAD
,
CAM
&
Engineering
Documentation
3
D
CAD
Modeling
—
SolidWorks
,
Siemens
NX
,
Creo
and
Inventor
;
parametric
and
direct
modeling
,
assemblies
and
drafting
.
CAM
Programming
—
Mastercam
and
Fusion
360
toolpaths
,
stock
setup
,
simulation
and
post
-
processor
verification
.
PLM
/
PDM
&
BOM
Management
—
Teamcenter
and
Windchill
workflows
,
revision
control
and
multi
-
level
BOM
structure
.
Blueprint
&
Schematic
Reading
—
Orthographic
and
section
views
,
welding
symbols
,
electrical
and
hydraulic
schematics
.
Work
Instructions
,
SOPs
&
Routers
—
Operator
-
level
documentation
,
setup
sheets
,
visual
standards
and
revision
control
.
Engineering
Change
(
ECN
/
ECO
)
—
Change
request
routing
,
impact
assessment
,
effectivity
dates
and
cut
-
in
control
.
3 / 5
07
Automation
,
Controls
&
Robotics
PLC
Programming
—
Allen
-
Bradley
Studio
5000
and
Siemens
TIA
Portal
;
ladder
logic
,
structured
text
and
live
troubleshooting
.
HMI
&
SCADA
Development
—
FactoryTalk
View
and
Ignition
screens
,
alarm
configuration
and
operator
interface
design
.
Industrial
Robot
Programming
—
FANUC
,
ABB
and
KUKA
teach
-
pendant
programming
,
end
-
of
-
arm
tooling
and
safety
zones
.
Machine
Vision
Integration
—
Cognex
and
Keyence
systems
for
presence
/
absence
,
measurement
and
guidance
applications
.
Motion
Control
&
Servo
Systems
—
Servo
tuning
,
VFD
configuration
,
encoder
feedback
and
safety
interlock
design
.
Control
Panel
Build
&
Wiring
—
Panel
layout
,
NFPA
79
practice
,
wire
numbering
and
point
-
to
-
point
verification
.
Industrial
Networking
—
EtherNet
/
IP
,
Profinet
and
Modbus
TCP
device
integration
and
network
troubleshooting
.
08
Lean
Manufacturing
&
Continuous
Improvement
Value
Stream
Mapping
—
Current
-
and
future
-
state
maps
,
lead
time
and
cycle
time
analysis
,
kaizen
bursts
.
5
S
&
Visual
Management
—
Audit
scoring
,
workplace
standards
,
shadow
boards
and
sustainment
routines
.
Kaizen
&
A
3
Problem
Solving
—
Rapid
improvement
events
,
A
3
coaching
and
countermeasure
tracking
.
SMED
/
Setup
Reduction
—
Changeover
element
analysis
,
internal
-
to
-
external
conversion
and
target
setup
times
.
Kanban
&
Pull
Systems
—
Two
-
bin
and
e
-
kanban
design
,
supermarket
sizing
and
replenishment
signals
.
Standard
Work
&
Time
Studies
—
Takt
and
pitch
calculation
,
work
content
balancing
and
standard
work
documentation
.
TPM
&
OEE
Improvement
—
Autonomous
maintenance
,
availability
/
performance
/
quality
loss
tracking
and
improvement
plans
.
Six
Sigma
(
DMAIC
)
—
Define
,
measure
,
analyze
,
improve
,
control
project
execution
;
green
and
black
belt
methods
.
09
Materials
,
Processes
&
Finishing
Materials
Selection
&
Properties
—
Carbon
and
alloy
steels
,
aluminum
alloys
,
titanium
,
stainless
grades
and
engineering
plastics
.
Heat
Treatment
&
Metallurgy
—
Annealing
,
hardening
,
tempering
,
carburizing
,
induction
hardening
and
hardness
verification
.
Surface
Treatment
&
Plating
—
Anodizing
,
passivation
,
chromate
conversion
,
powder
coating
and
plating
callouts
.
Injection
Molding
&
Tooling
—
Tool
design
review
,
cycle
optimization
and
defect
troubleshooting
(
short
shots
,
flash
,
warpage
).
Casting
&
Forging
Processes
—
Sand
,
investment
and
die
casting
;
open
-
and
closed
-
die
forging
and
process
control
.
Additive
Manufacturing
—
FDM
,
SLS
,
SLA
and
DMLS
;
design
for
additive
,
support
strategy
and
post
-
processing
.
Composite
Fabrication
—
Prepreg
layup
,
autoclave
cure
,
resin
transfer
molding
and
composite
inspection
.
4 / 5
10
Maintenance
&
Reliability
Preventive
&
Predictive
Maintenance
—
PM
schedule
building
,
route
-
based
inspections
and
condition
-
based
triggers
.
CMMS
&
Work
Order
Management
—
Asset
hierarchy
,
work
order
planning
,
spare
parts
inventory
and
maintenance
KPIs
.
Hydraulic
&
Pneumatic
Systems
—
Circuit
diagnosis
,
cylinder
and
valve
rebuild
,
pressure
and
flow
testing
.
Mechanical
Troubleshooting
&
Rebuilds
—
Bearings
,
gearboxes
,
pumps
,
conveyors
,
couplings
and
shaft
alignment
.
Vibration
Analysis
&
Thermography
—
Data
collection
,
spectrum
interpretation
and
early
fault
detection
.
11
Production
Planning
&
Supply
Chain
ERP
/
MRP
Transaction
Management
—
Work
order
release
,
shop
-
floor
reporting
,
and
BOM
/
routing
accuracy
in
SAP
,
Epicor
or
Oracle
.
Capacity
&
Production
Scheduling
—
Rough
-
cut
capacity
planning
,
bottleneck
management
and
master
schedule
adherence
.
Inventory
&
Cycle
Counting
—
ABC
analysis
,
min
/
max
and
safety
stock
,
cycle
count
programs
and
accuracy
targets
.
Supplier
Quality
&
Development
—
Supplier
audits
,
PPAP
approval
,
SCAR
resolution
and
incoming
inspection
plans
.
Cost
Estimation
&
Should
-
Cost
Analysis
—
Cycle
time
,
material
and
labor
build
-
up
,
tooling
amortization
and
quote
review
.
12
Digital
Manufacturing
&
Industry
4.0
MES
&
Production
Traceability
—
Work
order
execution
,
serialization
,
electronic
device
history
records
and
genealogy
capture
.
IIoT
&
Machine
Data
Acquisition
—
OPC
UA
and
MQTT
data
collection
,
edge
gateways
and
historian
configuration
.
Data
Analysis
&
Reporting
—
SQL
queries
,
Power
BI
and
Excel
dashboards
,
and
production
KPI
reporting
.
Digital
Twin
&
Process
Simulation
—
Line
layout
modeling
,
throughput
simulation
and
capacity
scenario
analysis
.
13
Safety
&
Environment
Machine
Safeguarding
&
Risk
Assessment
—
ISO
12100
risk
assessment
,
light
curtains
,
interlocks
and
guarding
upgrades
.
Lockout
/
Tagout
(
LOTO
)
—
Energy
control
procedures
,
machine
-
specific
lockout
and
annual
audits
.
Ergonomics
&
Human
Factors
—
Workstation
design
,
lift
and
reach
analysis
and
musculoskeletal
risk
reduction
.
Environmental
Compliance
—
RCRA
waste
handling
,
air
permit
reporting
,
stormwater
and
Tier
II
chemical
reporting
.
5 / 5